Jordan-valve Mark V-100 Series Control Valve Manuel d'utilisateur télécharger pdf

InstallatIon

The valve body and internal components are made

of speciﬁc materials, and are designed for speciﬁc

temperature, ﬂuid control, pressure, and pressure drop

conditions. The following listed parts may compromise

the valve if temperature ranges and service drops

have been exceeded; Body, bushings, shaft, and ball

seals.

Operation of these valves outside the speciﬁed ap-

plication ranges may cause damage to equipment and

or personal injury.

These valves must not be used outside the speciﬁed

condition ranges without contacting your Jordan Valve

sales representative.

Jordan Valve recommends the installation of pressure

control or pressure relieving devices.

Inspect the valves for shipping damage and

foreign debris when uncrating.

Jordan Valve recommends the installation of a stan-

dard three-valve maintenance by-pass system. This

allows for isolation of the valve body without shutting

down the pipeline.

1. Ensure the pipeline is free of welding slag,

and foreign debris by blowing out

the pipe lines before installation.

2. When mounting between pipeline ﬂanges,

ensure the two connecting ﬂanges are in

line. Install approved gaskets between

the valve body and the pipeline ﬂanges.

3. Position the valve on the line so that the

ﬂow direction indicator corresponds to

to the direction of the ﬂow of the pipeline.

If the valve body is being used in a bi-directional

ﬂow application then the ﬂow direction indicator

should correspond to the direction of the highest

ﬂow condition.

4. When installing ﬂange bolts, use ﬁgure No. 4

to obtain necessary clearances.

5. Tighten the bolts in a crisscross pastern

to ensure all bolts are evenly torqued.

6. Install the Mark V-100 ball valve horizon

tally in the pipeline with the ball valve

closing downward. The actuator can be

installed in a number of positions; refer to

ﬁgure 3 and the actuator instruction manual.

7. When a manual actuator is used in combination

with a power actuator, it will be necessary to

install a bypass valve on the power actuator

This will allow the operation of the manual

actuator. Following the power actuator

instruction, connect the pressure line to the

actuator.

Note: Grounding the valve shaft is required when the

valve is exposed to hazardous goods or installed for

oxygen use. Without grounding the valve shaft, an

explosive situation may result from the static elec-

tricity from the valve parts.

IntroductIon

These instructions apply speciﬁcally to the 2 through

12 inch Mark V-100 Ball Series Valve Bodies. This

manual provides maintenance, operation, installation,

and parts ordering information. The valve bodies are

normally equipped with actuators and accessories.

Please refer to the appropriate instruction manuals.

I & M Mark V-100 Series

3170 Wasson Road • Cincinnati, OH 45209

Phone 513.533.5600 • Fax 513.871.0105 (f)

[email protected] • www.jordanvalve.com

Installation & Maintenance Instructions for the

Mark V-100 Series Control Valves

Warning: Jordan Valve Control Valves must only be used, installed and repaired in accordance with these Installa-

tion & Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event

of leakage or other malfunction, call a qualiﬁed service person; continued operation may cause system failure or

a general hazard. Before servicing any valve, disconnect, shut off, or bypass all pressurized ﬂuid. Before disassem-

bling a valve, be sure to release all spring tension.

1 2 3 4 5 6 ... 15 16

Résumé du contenu

Page 1 - IntroductIon

InstallatIonThe valve body and internal components are made of speciﬁc materials, and are designed for speciﬁc temperature, ﬂuid control, pressure, an

Page 2 - MaIntenance

-10-Figure 6. Typical Cross Section of 2-8 inch Mark V-100 Series Ball ValveMark V-100 SerieS Control ValVeS12345678910111213141516171819202122232425

Page 3 - Solid Ring Packing Continued

-11-Parts ListKey No. Description Part Number1 Drive Shaft17-4PH SST2-inch, shaft diameter 1/2” (12.7 mm) 38A6130X0123-inch, shaft diameter 3/4” (19.1

Page 4 - Installation of Flow Ring

-12-Key No. Description Part Number9 Thrust Washer 316 SST2” 13A2518 X0123” (2 req’d) 13A2570 X0124” (2 req’d) 13A2590 X0126” (2 req’d) 13A2624 X0128”

Page 5 - Assembly

-13-Key No. Description Part Number18 Packing Box Ring 316 SST2” 16A6082X0123” 16A6084X0124” 17A5692X0126” 16A6085X0128” and 10" 16A6086X01212&q

Page 6 - Bushing Replacement

-14-Key No. Description Part Number23 Ball SealTCM2" 13A2546 X0123" 13A2565 X0124" 13A2585 X0126" 13A2619 X0128" 13A2645 X012

Page 7 - ACTUATOR POSITION

Key 7, Valve Body-15-Parts ListBody Size, InchesCF8M LCCStandard Packing Box2 43A2538 X0B2 43A2538 X0C23 43A2555 X0B2 47A5684 X0C24 43A2577 X0B2 43A25

Page 8

Parts ListKey 14 & 26, Retainer Nut and Retainer StudBody Size, InchesB8M Stainless Steel B7M SteelNut (Key 14) Stud (Key 26) Nut (Key 14) Stud

Page 9 - Guide Post Bushing

Mark V-100 SerieS Control ValVeS-2-MaIntenanceScheduled inspections and maintenance are vital to continued operation of all pressure control valves an

Page 10

-3-Solid Ring Packing Continued,1. Remove the actuator cover.2. Remove the lever.3. Disconnect the actuator and body cap screws (key 4) and he

Page 11

-4-Installation of Metal, Bi-directional Metal or Heavy-Duty Composition (TCM) Ball Seal Continued,3. Check for nicks and scratches on the ball seal,

Page 12

-5-Drive Shaft and V-BallDisassembly:Caution:Use care when removing the actuator lever, using a wheel-puller if necessary. If the actuator lever is f

Page 13

-6-Assembly Continued,5. Gasket installation 5.1 2 In Body – Slip the gasket (key 12) over the guide post (key 13) and hold the wave

Page 14

-7-Figure 3. Index Marks for Actuator Lever OrientationConstructionBody Size InchesA(1)B(1)CASME Flanges150 300 600in. mm in. mm in. mm in. mm in. mmS

Page 15

-8-Body Size, INBody Bushing Guide Post BushingA B RAMS 1& 2 C DE (min.) AB RAMS 3 & 4E (min.)RAM 1 RAM 2 RAM 3 RAM 4mm in. mm in. mm in. mm i

Page 16 - MKV-100IM/0314/2K

-9-Body Bushings1. Follow the instructions for disassembly in the “Drive Shaft and V-Ball Disassembly” section of this manual.2. From ﬁgure

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Jordan-valve Mark V-100 Series Control Valve Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Panneau de contrôle Jordan-valve Mark V-100 Series Control Valve. Jordan Valve Mark V-100 Series Control Valve User Manual Manuel d'utilisatio

Résumé du contenu

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